Projects

pharmaceutical company

Cutting-edge technology for a global pharmaceutical company: the power of VR

Overview

As a large pharmaceutical multinational embarked on a greenfield project, including the construction of an entirely new building, it was essential to have the right support. Together with a strong partner, we were happy to bring our engineering and design expertise to the table. In the end, though, one of the unexpected highlights turned out to be … virtual reality.
Client
pharmaceutical company
Date
2025
Our solutions

Challenge

A real challenge

A major greenfield project, involving the design of a new plant from scratch, presented our pharma client with various challenges. Polytek was initially asked to assist with the clean piping design for the new plant, which included creating a 3D model of the entire facility. An accurate, detailed 3D blueprint was essential to keeping a bird's eye view. After all, designing a complex pharmaceutical manufacturing facility is no easy task.

The area around the transfer panels, in particular, turned out to be relatively crowded, with limited space and several pipes and valves. While a 3D model is great for visualising a layout and design, it can be challenging to assess the physical constraints and potential issues that may arise in a tight space. Of course, we were more than eager to help our client get a better, more realistic understanding of how this area would look and feel. Enter virtual reality.

Polytek_Vision_Front_EDIT-Enhanced-SR

Solution

A VR-walkthrough

VR technology, or virtual reality, brings an added layer of realism and immersion to decision-making. Using VR goggles and a headset, you can literally step into the virtual environment and explore it as if you were physically present. To check the accessibility of the valves and the ease of manoeuvring around the transfer panels, we organised VR sessions with our client’s maintenance team and operators. These VR-walkthroughs allowed the team to experience the space first-hand and spot any potential issues or areas for improvement, making safety, accessibility, and functionality decisions more informed and precise.

Conclusion

Smooth decision-making = smooth processes

Building a new plant from the ground up involves making a lot of decisions, big and small. With virtual reality technology, this pharma giant was able to make more informed decisions about the layout and design of their new facility's transfer panels. And what’s more? Rather than engineers, architects, or managers identifying potential bottlenecks or design flaws, it was our client’s maintenance personnel and operators. This level of involvement and input from the end-users helped ensure that the final design was practical, efficient, and optimised for their specific needs.

As for us, we are thrilled to offer a client of this calibre a cutting-edge solution like virtual reality. By using new technologies and improving old processes, we can prepare our clients to take on tomorrow's challenges.

Why Polytek

Why clients choose us

Together, we’re off to a great start.

We work closely with clients from the very beginning. That way, we know exactly what you need, you feel heard and supported, and we can use our collective skills to solve the puzzle. This is a team effort, and a strong start is half the battle.

Going digital is more sustainable.

By focusing on digital processes, we minimise waste, optimise resources, and reduce the ecological footprint of industrial projects. Also, we design for longevity. By making sure everything is well-made and well-maintained, we reduce the need for renovations or replacements.

We’re with you, the whole way through.

Industrial projects are complex and rely on many variables. Challenges and questions are bound to arise. Our project managers are here to guide you through it all, with expert advice, troubleshooting, and, if necessary, just a bit of tough love.

We’re the glue that holds it all together.

Not your machinery or hardware (although we help with that, too), but the different elements and stakeholders involved in your construction project. We always take a bird’s-eye view, so all moving parts are in sync.

Engineering is problem-solving. Predicting the future, in a way. We tackle your challenges head-on, getting things right from the start.